At this point I should really be wrapping up everything and start delivering the first units, but as I was preparing the front cover files for the factory I couldn’t help adding a nice new feature.
All posts by mastrogippo
Security, OpenWRT and storage
Tales of security woes over the years made me a bit paranoid about the various vulnerabilities I could expose my users to, so in the development of Prism I wanted to make everything as secure as possible without breaking the bank.
A quick recap
Today is the deadline for the HackADay Prize contest, and that’s a great chance to write a recap article about Prism.
OpenEnergyMonitor, Node-Red, MQTT
All that effort to build a connected charging station brought its first victory as we were finally able to regulate charging based on the solar energy available. Since we had issues with our solar installation (panels are installed, but we’re still waiting for the bureaucrats approval and meter installation to activate them), we went to a friends house to experiment with his installation.
Front cover protection and dealing with suppliers
At the end of the front cover post I mentioned that we were working with a plastic sheet supplier to design an adhesive protector for the cover. I was pretty excited when I got the package today, but that excitement quickly turned into rage and frustration as soon as I opened it: the parts that should have been transparent are red instead.
Continue reading Front cover protection and dealing with suppliers
Prism Core boards
Now that I tested and improved the proof of concepts for power, energy measurement, control and car interfacing, I can merge everything in a single block that fits in a nice box. As discussed in the enclosure post, I choose to use a 3DIN standard box so I looked around for options.
My 2 cents for Linux
While I am definitely a hardware guy, I also really like to write software, either as the firmware for the devices I build or as quick hacks to improve my daily routines. I’ve always been a Windows guy because all electronics development software was only available for that platform until recently, and I have a love/hate relationship with Linux: I tried many times to use it as my main OS, but I always had to revert to windows for one reason or another (but mostly laziness, I must admit).
Front cover
We thought a lot about the user interface for our charging station. After ditching the infinite mirror idea, we wanted something simple and elegant, inspired from the Tesla wall charger, so we started experimenting with RGB LEDs strips. The first version of the cover for the plastic case was a laser-cut polycarbonate sheet, with a LED-strip taped to the back:
Enclosure hell
This post is part of a series about Prism, an open charging station
Before going on with the electronics, I’d like to write a bit about the most painful and stressful part of building a product: the enclosure.
Continue reading Enclosure hellPower!
This post is part of a series about Prism, an open charging station
Supplying power to everything is not as easy as it may seem. We need several voltages to power all the components, here’s the budget:
Continue reading Power!